Business Printing Technologies Report- December 2000
Business Printing Technologies Report
December 2000


TABLE OF CONTENTS

Xplor 2000

Observations on the State of the Commercial Printing Industry


The BPTR Discussion Bulletin Board



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"The Reports of My Demise Have Been Greatly Exaggerated."

–Attributed to Mark Twain






















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Xplor 2000

One message from Xplor this year is clear to forms printers—
the convergence of digital data and full-color printed forms is happening in a big way.


As we have all witnessed, one outcome of the Internet's growth is a massive influx of database development in nearly all industries. Coupled with Web search engines, these databases produce instantaneous results on the screen. Coupled with print, the data produces powerful printed documents. Talk at Xplor 2000 was dominated by the use of terms such as "customer relationship management," "digital convergence," and "one-to one marketing," in other words, the combination of digital print with data, creating pinpoint-targeted statements, forms, and direct mail.

On the database side, the process of extracting buying-pattern-indicators and consumer preferences is called "data mining." This technology is so hot that The Massachusetts Institute of Technology just named it one of their "Top 10 Emerging Technologies"—the technologies that are most likely to have a profound impact on how we live and work. Any visitor to Amazon.com has seen recommendations such as "Customers that bought this DVD also bought Gladiator...". This same technology is being applied to personalized direct mail. At Xplor 2000, all the major production color players were there to show how they are paving the way for this important industry trend.

Here is a brief wrap-up of the major offerings:

IBM
To create highly personalized full-color financial statements and forms, IBM exhibited the Infoprint Color 130 plus. The IBM Infoprint Color 130 Plus is based on the Xeikon print engine, but takes the printer to a higher level using Advanced Function Presentation (AFP) technology. IBM is targeting commercial printers so they can accommodate more complex types of print jobs; and in-plant data center/print shops to enable the production of color statements and color customized brochures using existing AFP applications.


IBM Infoprint Color 130 plus

Just as the Web offers the benefits of delivering graphics-rich, personalized information electronically, the Infoprint Color 130 Plus brings high-quality, customized information to individuals through the printed page. The 130 Plus's big advantage is that users can leverage existing data used in transactional statements to produce fully-variable content pages at speeds up to 138 impressions-per-minute.

Traditionally, digital print workflow follows a pattern of preparing an entire print job, followed by RIPing or processing the entire job, all before printing. IBM uses AFP output servers and the printer to automate and minimize operator time and improve printer utilization on high-volume applications. The Infoprint Color 130 Plus RIPs and prints pages sequentially. Images are pre-loaded into cache memory and once RIPed, images can be stored within the printer to be reused. This process eliminates potential hours spent on RIP time.

With the expected significant increase of printed color output, AFP-enabled digital color printers are well positioned to seize these new opportunities in color printing.

The IBM Infoprint Color 130 Plus, will have a U.S. list price of $750,000 and will be available beginning December 2000. The IBM system will be sold directly from IBM.

Heidelberg
Once upon a time, you could only find IBM at a computer expo and Heidelberg only exhibited at printing trade events. Those days are now history. Heidelberg was in full swing at Xplor, showing a full line of digitally-produced "documents," ranging from perfect bound and saddle-stitched books to business forms to direct-mail statements.

Heidelberger Druckmaschinen AG (Heidelberg) is making serious headway extending its position as a solutions provider for digital printing. Heidelberg flexed its digital muscle for this event, showing the digital world that it can compete with all the toner-based kids on the block. Heidelberg's heavy entry into the digital domain is a clear signal of digital printing's enormous growth potential.

On the black-and-white side, The Heidelberg Digimaster 9110 Network Imaging System, (originally the Kodak Lionheart system of the early 1990's) manufactured by Heidelberg Digital L.L.C., delivers 110 images per minute. Heidelberg claims over 1,000 installations of this machine to date with major customers, including Kinkos and Sir Speedy. The Digimaster print engine is specifically designed to meet the needs of on-demand printing and duplicating. It employs an open architecture that prints stored document or image files, scanned hard copy, and data print streams.


Heidelberg Digimaster 9110

The Digimaster print engine is sold to print-on-demand customers worldwide through Canon, Danka, Heidelberg and IBM.

On the digital color side, the NexPress 2100 was also exhibited. NexPress, which is a joint venture company of Heidelberg and Eastman Kodak Company, will be available in 2001 through the Heidelberg sales channel.

Designed to compete in the production digital color market, the NexPress 2100 press meets the needs of existing digital color applications, such as short-run color and quick-turnaround printing. Like the others in this field, it enables printing services such as one-to-one marketing; on-demand color; personalized and customized printing; and remote or Internet printing.

The NexPress 2100 features an auto-perfecting engine with a blanket cylinder (like an offset press) that produces ready-to-bind sets Available next year, most likely mid-year, the NexPress 2100 will be sold exclusively through the Heidelberg sales channel. Heidelberg will target customers primarily in the commercial printing and digital trade services segments.

Scitex Digital Printing
Scitex Digital Printing highlighted its VersaMark product line, with the primary focus on its new Business Color Press (BCP), which is the fastest digital color press on the market. The BCP can produce more than 3,000 full color, fully variable pages per minute. Most print buyers cannot even comprehend purchasing the type of print that comes out of a machine that fast. Additionally, they displayed the VersaMark Modular Printing System (MPS) that produces 3,000 black or black plus spot color pages per minute

These presses use continuous ink-jet technology, which accounts for the higher speed achieved. Both presses are aimed at a broad range of applications in commercial, graphic arts, and data center markets: direct mail, coupon and catalog printing, book publishing, and statement printing.

Xeikon
Like Scitex, Xeikon showed a mix of black-and-white and full color, and the integration of the two technologies in one shop. Xeikon is now offering a range of equipment for business forms, commercial printing, direct mail, books-on-demand, high-speed barcodes, and label printing.

Some BPTR readers may remember that Xeikon purchased Nipson Printing Systems last year. Nipson produced the VaryPress, a high-speed production-level magnetography printer. At Xplor 2000, Xeikon exhibited the VaryPress T 800, a black & white toner-based digital press that produces documents at the rate of 400 feet per minute. When duplexed, the configuration is capable of a substantial 1,600 ppm (A4 size images).

Because of Magnetography's flash-fusion process, users have a choice of materials to print on. The press accommodates a wide range of paper, a variety of special materials including labels, plastics, foil and thermo-sensitive paper.

Xeikon also demonstrated the DCP 320 D digital color press running full-color, fully-variable targeted marketing pieces, printing at a speed of 130 ppm and finished in-line on a Roll Systems cutter and stacker. Xeikon's 320 D printer prints the front and back of the sheet simultaneously.

Combining the black-and-white Varypress T800 and the sheet-fed version of the color DCP, Xeikon exhibited a cover-to-cover, 'book-on-demand' demonstration, producing a 268-page book at the rate of 320 books per hour.

Output Technology
One last note: The BPTR editors were intrigued by Output Technology's OTC6500, a 65 page-per-minute, black-and-white continuous forms printer that incorporates electron beam imaging with warm offset transfer and fusing technologies. The product offers one million pages-per-month duty cycle and a cost to print of approximately a penny per page. The device would be perfect for forms printers that offer pack-to-pack short-runs with personalization. Details about the OTC are available at www.output.com

Get Up To Speed and Learn Now—
Full-Color Digital Documents Are Not a Fad.

According to CAP Ventures, the annual number of impressions printed on production process-color digital printers will grow at a compound annual growth rate of 39 percent -- from 5.2 billion to 27.2 billion -- over the next five years. At Xplor in the mid-1990's, the appearance of highlight color toner was major news. The ability to put black plus one other PMS toner color created a commotion in the forms community as laser forms began to resemble their offset-printed counterparts. Just over five years later, full-color statements are being printed all over the show. In five more years, where do you think we'll be?

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Observations on the State of the Commercial Printing Industry

by Compass Capital Partners, Ltd.

Printing is not Dead
The U.S. printing industry is a bedrock of our economy. Yet, in this day of electronic communication, some are telling us that print on paper communication is about to be replaced by alternative media. Compass Capital Partners has been following the printing industry for twelve years. What we read about this industry is at odds with what we see. This report is our attempt to set the record straight.

Commercial printing and printing is not dead. It is growing, profitable, and poised to become even more so. This report concentrates on the commercial printing segment.

Who are the Commercial Printers?
Commercial printing companies produce a wide variety of marketing-related products and information-based documents. Marketing-related product examples are catalogs, direct mail, brochures, flyers, newsletters, presentation folders, pocket folders and product inserts. Information-related printed products include directories, internal newsletters, training materials, user manuals, financial disclosure materials and procedure manuals.

The commercial printing segment is comprised of approximately 38,000 companies, of which only one is a pure-play public company - Consolidated Graphics (CGX - NYSE) - with sales totally derived from the commercial printing market. There are another fourteen public companies that obtain at least 5% and as much as about 40% of their revenues from the commercial printing market. The private companies range in size by annual revenues from less than $1 million to as much as $300 million. The commercial printing sales of the public companies range from as little as $50 million to around $1 billion or more for Mail-Well (MWL – NYSE) and the Quebecor World (IQW – NYSE) World Color Press commercial printing division.

Commercial Printing is a Major Industry
The commercial printing segment is one of seventeen printing segments defined by the U.S. Department of Commerce. The following chart lists the segments, together with our view of the largest competitors in the consolidated segments.

PRINTING SEGMENT
STATUS
LARGEST COMPETITORS IN CONSOLIDATED SEGMENTS
Publications
Consolidated
R.R. Donnelley, Quadgraphics, Quebecor
Advertising
Fragmented
Catalogs
Consolidated
R.R. Donnelley, Quadgraphics, Quebecor
Direct Mail
Fragmented
Free Inserts
Consolidated
Valassis, Vertis, Inc., ACG Holdings
Books
Moderate
Consolidation
R.R. Donnelley, Quebecor
Directories
Fragmented
Financial & Legal
Consolidated
R.R. Donnelley, Merrill, Bowne
General Commercial
Fragmented
Business Forms
Moderate
Consolidation
Moore, Wallace, Standard Register
Labels & Tags
Fragmented
Greeting Cards
Consolidated
Hallmark, American Greetings
Specialty
Fragmented
Containers & Boxes
Fragmented
Flexible Packaging
Fragmented
Prepress Services
Fragmented
Finishing Services
Fragmented

Commercial printing is by far the largest of all printing segments with 1999 shipments of $102.7 billion, 786,224 employees and more than 38,000 firms. Commercial printing is the most fragmented of all the printing segments and, consequently, its demographics, performance and future are the most misunderstood.
  • Printing and publishing, of which commercial printing is the largest segment, ranks fifth among all manufacturing employers with 1.558 million employees.
  • Printing and publishing has been and continues as fertile ground for entrepreneurship with 1,478 new companies, employing 10,856 persons, founded in 1999.
  • Commercial printing is a major purchaser of capital equipment, with $3 billion in capital equipment expenditures.
  • Commercial printing will purchase more than $18 billion in paper this year.


Commercial printing's profit leaders generate an average return on sales of 10.04% and an average return on equity of 24.75%. Our own analysis of the public printers with commercial printing operations indicates that they have generated sales growth since 1997 of 39.3%, are currently averaging EBITDA margins (return on sales) of 13.23%, and EBITDA growth since 1997 of 30.5%. Our analysis of the private commercial printers that we have represented over the past four years indicates even better results: sales growth since 1997 of 49.6%, with current average EBITDA margins of 14.51% and EBITDA growth since 1997 of 75.6%.

Private commercial printing company managers are developing a more balanced and professional approach to management. This management improvement portends even better performance as managers who formerly had a "printing craft" or operations orientation develop a marketing orientation that is accompanied by a much more advanced financial focus. Ten years ago the average private commercial printing company CEO could neither define nor understand EBITDA or EVA (Economic Value Added). Now they can.

The Commercial Printing Industry is Profitable
Commercial printing is price competitive – all fragmented industries tend to be. Its private companies, however, tend to have gross margins in the 25% to 30%+ range and EBITDA margins in the 15%+ range. Consolidated Graphics owns sixty-three commercial printing plants and regularly reports EBITDA margins of 15+% and gross margins of 30%. Although CGX has missed its earnings consensus three times, it has been by less than 10% of the Street's expectation and it continues to report good earnings and a healthy balance sheet. Its stock price is more a manifestation of the pain inflicted by Wall Street nowadays when any company fails to meet earnings expectations than of the condition of the commercial printing industry.

Printing Industries of America (PIA) reported that, for 1999, the industry's profit leaders averaged pre-tax income of 10.04% of sales. That percentage was up from 1996's 9.06%, 1997's 9.41%, and 1998's 9.80%. The PIA also reported that operating income as a percentage of gross assets for these profit leaders was 15.28% in 1999, up from 1996's 12.96%, 1997's 14.53%, and 1998's 14.55%.
Furthermore, commercial printers have been able to increase prices at a greater rate than their costs. For example, between 1988 and 1998, printing industry prices rose at an average rate of 3.7%, while costs rose 1.9%. The corresponding growth rates for 1998 - 2008 are projected to be 3.0% for prices and 2.4% for costs.

The Commercial Printing Industry is Growing
Commercial printing is growing. Shipments grew 16.59% between 1996 and 1999, while employment grew 17.84% during the same period. The PIA's annual market survey reports that first quarter 2000 sales growth was 7.3%, up from 1999's 6.6%. Other sources project commercial printing's growth from 1999 to 2000 to be 5.0% , and 5.2% to 5.7% .

Contrast this predicted growth with the growth of the Gross Domestic Product (GDP). Both The Survey of Professional Forecasters and The Livingston Survey, released on May 22, 2000 and June 16, 2000, respectively, by The Federal Reserve Bank of Philadelphia forecasted average annual real GDP growth for 2000 to be 4.9% over 1999.

America's for profit and not-for-profit sectors have not abandoned printing as a means of reaching their customers or constituents. Print buyers we have queried are projecting growing print budgets at 10% - 15% annually. They see no other existing media as a substitute for their printing materials. It appears that rather than "killing" printing, the Internet companies have become commercial printing's newest customers. Internet advertisers are buying printing to drive visitors to their web sites.

Commercial Printing is Technologically Advanced
The commercial printing segment is undergoing a revolutionary technology change to digital throughput. This began in the early eighties with Desktop publishing and it now embraces all departments in the manufacturing process. It is far from a smokestack industry and is, in fact, one of the most digitally efficient of all industries.

The commercial printing process at the leading commercial printers is a highly digitized process that includes:

  • Electronic transfer of text and images from client to printer
  • Electronic manipulation of text and images in preparation for printing
  • Electronic transfer of text and images to film
  • Electronic transfer of film to plate
  • Electronic control of the printing press
  • Electronic control of folding and binding equipment
  • On-line billing
  • On-line status control


Equipment and software suppliers are promising new productivity breakthroughs that will lead to even greater speed, productivity and profitability.

The leading printers recognize the importance of electronics in their business. The larger commercial printers are either developing or buying digital capabilities. We track printing industry acquisitions in The Compass Report. We note that, in 1998 and 1999, eleven acquisitions announced by printing companies were software companies. Three of Bowne & Co.'s five announced acquisitions in 1998 were software companies.

The "Demise Reporters" are Focusing Only on Certain Public Printers
We believe that only Wall Street analysts and disappointed investors are reporting the demise of the printing industry. These "demise reporters" have said that:

"Commercial printing is dying. It is a mature business that is being killed by either the Internet or digital printing." One analyst has been quoted as saying, "Commercial printing will be dead in four years."

"Commercial printing is a no-growth business. It is growing slower than the GDP."

"Commercial printing is intensely price competitive and its companies experience poor margins."


Our analysis, set forth above, is that none of the statements quoted above are true. Then why are we hearing such negativism about the industry?

We believe that Wall Street's perception that commercial printing has a "black eye" has resulted entirely from the misadventures of a handful of public companies – the so-called consolidators. One company, Master Graphics, (MASR – NASDAQ de-listed) is in Chapter 11 bankruptcy. It acquired some twenty commercial printing companies between 1997 and 1999 before its losses led to loan defaults and forced lenders to seek relief. From the outset, the leadership of this company was consumed with building critical mass at any price and then failed to manage what had been acquired.

The two most active consolidators, Consolidated Graphics and Mail-Well, have been punished severely for missing earnings expectations and, consequently, carry price to earning (P/E) ratios well below those carried by other public printers, such as Wallace and Quebecor, which are perceived by Wall Street as operators, not as consolidators. Whereas at the end of October 2000 CGX was trading at a P/E of 4.39 and MWL at 4.24, Quebecor carried a P/E multiple of 27.79 and Wallace a P/E multiple of 27.61.

Compass believes that some consolidators' troubles have been caused not by fundamental problems in the industry but by issues connected with integrating acquired businesses. These are management issues, however, and similar to those in any consolidation play where large public company cultures are attempting to assimilate small privately held entrepreneurial cultures. There is almost always a performance lapse among the acquired companies while managers learn that public markets are now measuring them. This change in management philosophy never takes among some independent thinkers who now have fat bank accounts from the sale of their companies. In these cases, defections occur and even more time is required to bring the target company up to the buyer's expectation for performance.

Commercial Printing Has Entered Phase II
If undisciplined "acquisitions for growth's sake" consolidation activity was Phase I, Consolidated Graphics, Mail-Well and Quebecor World have all taken direct action to move their corporate development activity into what we are calling "Phase II – Integration and Profitization." One new entrant into the printing industry, Kelmscott Communications, a San Francisco–based private company backed by J. P. Morgan, First Union and Duff Ackerman, is well into this "Phase II" and has embarked on its acquisition programs armed with well-defined integration plans. Kelmscott's pursuit of growth, guided and financed as it is by steely-eyed investors, speaks volumes about the future performance and the desirability of the commercial printing segment.

In reaction to Wall Street's rejection of their earlier business model, CGX and MWL have responded with well-defined programs to improve internal growth. These endeavors are rooted in cross-selling to existing accounts, targeted national account development, aggressive sales management and strategic print job deployment for improved plant utilization. These companies are moving from acquisition driven roll-up cultures to customer driven marketing cultures. While we believe they will resume buying companies during the next 12-18 months, we also believe that as the sales initiatives are activated at the plant level they will yield double digit internal growth. The new internal growth coupled with renewed external growth should result in sales and earnings growth north of 25%. As they move into Phase II and 25% growth, their P/E multiples should move more toward 8.8 to 16.1.

As we see P/E multiples and stock prices improve, we will also see a restoration of buying activity – this time with a more selective and disciplined approach.

Is There a Phase III?
We believe that "Phase III - The Profit Growth Era", will begin by 2003. Equilibrium between printers and their customers will be achieved and the public companies will enjoy gross margins ranging from 35% to 40% and EBITDA margins approaching 20%. During this phase up to eight consolidators will aggressively, but selectively, pursue strategic targets at multiples that will probably be significantly lower than the prices paid during 1997 – 1998.

Compass Capital Partners, Ltd. is the leading investment banker for the printing industry. They are located in Radnor, Pennsylvania and headed by Harris M. DeWese, chairman and Gabriel Nagy, president. Mr. Nagy can be reached at NagyG@ComCapLtd.com Compass Capital Partners represents only sellers and buyers of printing companies. Since 1996, Compass Capital has completed 55 transactions involving printing revenues exceeding $1.7 billion.

Compass Capital Partners, Ltd.
259 N. Radnor-Chester Road
Radnor, PA 19087
(610) 293-0210

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