| Business Printing Technologies Report December 2000 TABLE OF CONTENTS Xplor 2000 Observations on the State of the Commercial Printing Industry The BPTR Discussion Bulletin Board EDITORIAL STAFF: Dennis McGarry, CDC Managing Editor Gabriel Nagy Contributor Jennie Gordon Design & Layout Submit articles, questions, or letters to: BPTR Editors/DMIA 433 E. Monroe Ave. Alexandria, VA 22301-1693 P: 703/836-6232 F: 703/836-2241 mailto:dmcgarry@dmia.org ©Copyright 2000 by DMIA. All rights reserved. Published in the United States of America. This publication may not be reproduced, stored in a retrieval system, or transmitted in whole, or in part, in any form or by any means, electronic, mechanical, photocopied, recorded, or otherwise, without the prior permission of DMIA, 433 E. Monroe Ave., Alexandria, VA 22301-1693. http://www.dmia.org BACK TO TOP BACK TO TOP
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Xplor 2000 One message from Xplor this year is clear to forms printers the convergence of digital data and full-color printed forms is happening in a big way. As we have all witnessed, one outcome of the Internet's growth is a massive influx of database development in nearly all industries. Coupled with Web search engines, these databases produce instantaneous results on the screen. Coupled with print, the data produces powerful printed documents. Talk at Xplor 2000 was dominated by the use of terms such as "customer relationship management," "digital convergence," and "one-to one marketing," in other words, the combination of digital print with data, creating pinpoint-targeted statements, forms, and direct mail. On the database side, the process of extracting buying-pattern-indicators and consumer preferences is called "data mining." This technology is so hot that The Massachusetts Institute of Technology just named it one of their "Top 10 Emerging Technologies"the technologies that are most likely to have a profound impact on how we live and work. Any visitor to Amazon.com has seen recommendations such as "Customers that bought this DVD also bought Gladiator...". This same technology is being applied to personalized direct mail. At Xplor 2000, all the major production color players were there to show how they are paving the way for this important industry trend. Here is a brief wrap-up of the major offerings: IBM To create highly personalized full-color financial statements and forms, IBM exhibited the Infoprint Color 130 plus. The IBM Infoprint Color 130 Plus is based on the Xeikon print engine, but takes the printer to a higher level using Advanced Function Presentation (AFP) technology. IBM is targeting commercial printers so they can accommodate more complex types of print jobs; and in-plant data center/print shops to enable the production of color statements and color customized brochures using existing AFP applications. ![]()
Just as the Web offers the benefits of delivering graphics-rich, personalized information electronically, the Infoprint Color 130 Plus brings high-quality, customized information to individuals through the printed page. The 130 Plus's big advantage is that users can leverage existing data used in transactional statements to produce fully-variable content pages at speeds up to 138 impressions-per-minute. Traditionally, digital print workflow follows a pattern of preparing an entire print job, followed by RIPing or processing the entire job, all before printing. IBM uses AFP output servers and the printer to automate and minimize operator time and improve printer utilization on high-volume applications. The Infoprint Color 130 Plus RIPs and prints pages sequentially. Images are pre-loaded into cache memory and once RIPed, images can be stored within the printer to be reused. This process eliminates potential hours spent on RIP time. With the expected significant increase of printed color output, AFP-enabled digital color printers are well positioned to seize these new opportunities in color printing. The IBM Infoprint Color 130 Plus, will have a U.S. list price of $750,000 and will be available beginning December 2000. The IBM system will be sold directly from IBM. Heidelberg Once upon a time, you could only find IBM at a computer expo and Heidelberg only exhibited at printing trade events. Those days are now history. Heidelberg was in full swing at Xplor, showing a full line of digitally-produced "documents," ranging from perfect bound and saddle-stitched books to business forms to direct-mail statements. Heidelberger Druckmaschinen AG (Heidelberg) is making serious headway extending its position as a solutions provider for digital printing. Heidelberg flexed its digital muscle for this event, showing the digital world that it can compete with all the toner-based kids on the block. Heidelberg's heavy entry into the digital domain is a clear signal of digital printing's enormous growth potential. On the black-and-white side, The Heidelberg Digimaster 9110 Network Imaging System, (originally the Kodak Lionheart system of the early 1990's) manufactured by Heidelberg Digital L.L.C., delivers 110 images per minute. Heidelberg claims over 1,000 installations of this machine to date with major customers, including Kinkos and Sir Speedy. The Digimaster print engine is specifically designed to meet the needs of on-demand printing and duplicating. It employs an open architecture that prints stored document or image files, scanned hard copy, and data print streams. ![]()
The Digimaster print engine is sold to print-on-demand customers worldwide through Canon, Danka, Heidelberg and IBM. On the digital color side, the NexPress 2100 was also exhibited. NexPress, which is a joint venture company of Heidelberg and Eastman Kodak Company, will be available in 2001 through the Heidelberg sales channel. Designed to compete in the production digital color market, the NexPress 2100 press meets the needs of existing digital color applications, such as short-run color and quick-turnaround printing. Like the others in this field, it enables printing services such as one-to-one marketing; on-demand color; personalized and customized printing; and remote or Internet printing. The NexPress 2100 features an auto-perfecting engine with a blanket cylinder (like an offset press) that produces ready-to-bind sets Available next year, most likely mid-year, the NexPress 2100 will be sold exclusively through the Heidelberg sales channel. Heidelberg will target customers primarily in the commercial printing and digital trade services segments. Scitex Digital Printing Scitex Digital Printing highlighted its VersaMark product line, with the primary focus on its new Business Color Press (BCP), which is the fastest digital color press on the market. The BCP can produce more than 3,000 full color, fully variable pages per minute. Most print buyers cannot even comprehend purchasing the type of print that comes out of a machine that fast. Additionally, they displayed the VersaMark Modular Printing System (MPS) that produces 3,000 black or black plus spot color pages per minute These presses use continuous ink-jet technology, which accounts for the higher speed achieved. Both presses are aimed at a broad range of applications in commercial, graphic arts, and data center markets: direct mail, coupon and catalog printing, book publishing, and statement printing. Xeikon Like Scitex, Xeikon showed a mix of black-and-white and full color, and the integration of the two technologies in one shop. Xeikon is now offering a range of equipment for business forms, commercial printing, direct mail, books-on-demand, high-speed barcodes, and label printing. Some BPTR readers may remember that Xeikon purchased Nipson Printing Systems last year. Nipson produced the VaryPress, a high-speed production-level magnetography printer. At Xplor 2000, Xeikon exhibited the VaryPress T 800, a black & white toner-based digital press that produces documents at the rate of 400 feet per minute. When duplexed, the configuration is capable of a substantial 1,600 ppm (A4 size images). Because of Magnetography's flash-fusion process, users have a choice of materials to print on. The press accommodates a wide range of paper, a variety of special materials including labels, plastics, foil and thermo-sensitive paper. Xeikon also demonstrated the DCP 320 D digital color press running full-color, fully-variable targeted marketing pieces, printing at a speed of 130 ppm and finished in-line on a Roll Systems cutter and stacker. Xeikon's 320 D printer prints the front and back of the sheet simultaneously. Combining the black-and-white Varypress T800 and the sheet-fed version of the color DCP, Xeikon exhibited a cover-to-cover, 'book-on-demand' demonstration, producing a 268-page book at the rate of 320 books per hour. Output Technology One last note: The BPTR editors were intrigued by Output Technology's OTC6500, a 65 page-per-minute, black-and-white continuous forms printer that incorporates electron beam imaging with warm offset transfer and fusing technologies. The product offers one million pages-per-month duty cycle and a cost to print of approximately a penny per page. The device would be perfect for forms printers that offer pack-to-pack short-runs with personalization. Details about the OTC are available at www.output.com Get Up To Speed and Learn Now Full-Color Digital Documents Are Not a Fad. According to CAP Ventures, the annual number of impressions printed on production process-color digital printers will grow at a compound annual growth rate of 39 percent -- from 5.2 billion to 27.2 billion -- over the next five years. At Xplor in the mid-1990's, the appearance of highlight color toner was major news. The ability to put black plus one other PMS toner color created a commotion in the forms community as laser forms began to resemble their offset-printed counterparts. Just over five years later, full-color statements are being printed all over the show. In five more years, where do you think we'll be? Want to join a discussion on this article? Click here to go directly to the BPTR Discussion Bulletin Board. BACK TO TOP Observations on the State of the Commercial Printing Industry by Compass Capital Partners, Ltd. Printing is not Dead The U.S. printing industry is a bedrock of our economy. Yet, in this day of electronic communication, some are telling us that print on paper communication is about to be replaced by alternative media. Compass Capital Partners has been following the printing industry for twelve years. What we read about this industry is at odds with what we see. This report is our attempt to set the record straight. Commercial printing and printing is not dead. It is growing, profitable, and poised to become even more so. This report concentrates on the commercial printing segment. Who are the Commercial Printers? Commercial printing companies produce a wide variety of marketing-related products and information-based documents. Marketing-related product examples are catalogs, direct mail, brochures, flyers, newsletters, presentation folders, pocket folders and product inserts. Information-related printed products include directories, internal newsletters, training materials, user manuals, financial disclosure materials and procedure manuals. The commercial printing segment is comprised of approximately 38,000 companies, of which only one is a pure-play public company - Consolidated Graphics (CGX - NYSE) - with sales totally derived from the commercial printing market. There are another fourteen public companies that obtain at least 5% and as much as about 40% of their revenues from the commercial printing market. The private companies range in size by annual revenues from less than $1 million to as much as $300 million. The commercial printing sales of the public companies range from as little as $50 million to around $1 billion or more for Mail-Well (MWL NYSE) and the Quebecor World (IQW NYSE) World Color Press commercial printing division. Commercial Printing is a Major Industry The commercial printing segment is one of seventeen printing segments defined by the U.S. Department of Commerce. The following chart lists the segments, together with our view of the largest competitors in the consolidated segments.
Commercial printing is by far the largest of all printing segments with 1999 shipments of $102.7 billion, 786,224 employees and more than 38,000 firms. Commercial printing is the most fragmented of all the printing segments and, consequently, its demographics, performance and future are the most misunderstood.
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